milwaukee sawzall troubleshooting guide

Milwaukee Sawzall Troubleshooting Guide- Things to Know


Milwaukee Sawzall is one of the best ever products in the category; hands down! But occasionally, a malfunction wouldn’t be surprising at all. In the middle of a project, it might stop functioning properly. So, to fix that, you’ll require assistance with the problem.

And this is where we come with the Milwaukee Sawzall troubleshooting guide.

In a nutshell, while using Milwaukee Sawzall, broken blades may cause issues. To fix that, replace the broken blades and insert new blades into the open socket. For precaution, check the power cord and inspect the battery pack for safety.

Check out this troubleshooting guide for further information. There are elaborate explanations for better understanding.

Let’s jump into it then!

What is Milwaukee Sawzall?

Sawzall means a reciprocating saw with a blade that sticks straight out of the end of the housing. They are usually made of metal. Reciprocating saws have been produced by different manufacturers over the years, but Sawzall is the most well-known.

A flat blade extends and ejects at high speed in all reciprocating saws. This is how they all work. Sawzalls can be used for everything from cutting in hard-to-reach places to slicing materials. However, there are several other reciprocal saws available in the markets. 

An Overview of Troubleshooting Milwaukee Sawzall

Facing some issues with power tools is nothing new. Whether it be DeWalt dcl040 or Milwaukee Sawzall.

And as for Milwaukee Sawzall, broken and damaged blades are the major culprits. But you don’t have to fret over it. You can fix your Sawzall with simple two steps. So, let’s jump right in!

Step 1 of 2: Break in The Sawzall

At first, pinpoint the blade shifter lever and unplug the saw. Then lean the saw, so that the blade end is facing down. And then unlock the lever. 

After that, remove the old blade by wriggling the saw back and forth. Use needle-nose pliers to grab and pull the blade free if it is broken or difficult to remove.

Step 2 of 2: Replace The Blade

After you’re done with the first step, loosen the blade release lever to the required position. Then insert the new blade into the open socket. 

After that, lower the lever until the blade is securely in place. To make sure the blade is securely fastened, grab it by the handle and pull.

You can use the tool’s performance as a guide when you’re using it.

However, there may be an issue with the gearing inside the Sawzall.  

This may happen if the tool is wobbly or if the saw is not reciprocating as it should.

In this case, you should consult professionals.

Prevention Steps for Smooth Experience

To ensure a smoother and trouble-free operation, proper maintenance is necessary. Using our following guidelines might help you avoid any further issues.

Tip 1

To begin with, keep an eye on the Sawzall power cord and plug. During normal use, power cords can be yanked, torn, severed, or damaged in other ways. 

Stop using the saw if you notice cuts in the rubber coating on the power cord. Cut the power immediately if you see any visible damage to the power supply components.

Tip 2

Secondly, your Sawzall’s vents should be kept clear of sawdust and liquids. Else, this could cause severe damage. Never leave your saw in a location where dust or liquids can drop into open vents. You can use a vacuum to remove the debris.

You should also clean the handle for better grip. But never ever use brake cleaners on them as they’re not safe on rubber.

Tip 3

Thirdly, you should clean Sawzall motor’s wire brushes on a regular basis. Brushes on electric motors generate a magnetic field that attracts ton of dirts.

Tip 4

Once in a while, you should clean the inside of the sawzall. And to do that, remove each screw on the Sawzall’s side with a screwdriver. Then clean out the saw housing by using a brush and vacuum. 

And to do the cleaning, here are some of the things that might come in handy-

Product 1
Product 2

Tip 5

When using a cordless model, inspect the battery pack. A battery leak can induce chemical burns and serious inflammation if it is touched. Look out for any signs of leakage and keep your hands away from any leaks. 

And when working with solid pieces of wood, reciprocating saws are the best tool for the job. Make the cut with your Sawzall instead of a circular or hand saw. You can do it by punching a hole in the material. 

Now, you may not be able to reach the broken blade with your hands or pliers. In this case, use the teeth on a small Sawzall blade to grab on and pull it out.

When working with power tools, ensure that they are unplugged before starting any repairs or maintenance. It doesn’t require much to understand that electric current can turn out to be lethal.


Question: When a Sawzall gets stuck, how do you get it unlocked?

Answer: Make use of your free hand to grab the blade with pliers. Remove the Sawzall Hatchet’s blade by pulling it straight out of it. When the blade comes out of the saw, use pliers to jiggle it up and down. After removing the blade, unclip the collar.

Question: Is it necessary to lubricate a sawzall to keep it running smoothly?

Answer: You can lubricate your Sawzall. To keep your Sawzall running at its best, be sure to use some household lubricating oil on the metal moving parts. In the course of normal use, the oil will dissipate into the air and be picked up by sawdust and other construction waste.

Question: What type of oil can I use for lubricating a sawzall?

Answer: It’s best to lubricate your sawzall before you put it away for the winter. A rag dipped in gun oil or WD-40 can be used to apply the product to the sawzall.


This is where we say goodbye. Hope this helped you with the proper knowledge on Milwaukee Sawzall troubleshooting guide. 

In summary, Broken blades can cause problems when using the Milwaukee Sawzall. Replacement of the broken blades and installing new blades is the solution to this. However, Precautions should be taken to ensure that the power cord is in good work.

For the time being, see you again soon!

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